Author Topic: Spark plug re-thread in-situ?  (Read 1310 times)

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Offline ggreen1959

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Spark plug re-thread in-situ?
« on: May 14, 2018, 15:29:39 »
Just had the front plug blow out of my 650. My thread was stripped however so needs re-threading. The back plug was also loose, but tightened up OK. I have not looked at the plugs since I had the bike 3K miles ago.

Does anyone know where I can get it re-threaded in-situ?

Online Rusty Nuts

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Re: Spark plug re-thread in-situ?
« Reply #1 on: May 14, 2018, 15:49:22 »
I can't imagine that's possible. The stripped holes need re drilling then tapping for an insert. Swarf in cylinders is not what you want.


Offline Fat Rat

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Re: Spark plug re-thread in-situ?
« Reply #2 on: May 14, 2018, 15:50:56 »
Even if you have a Helicoil fitted, the Head will still need drilling.
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Offline ggreen1959

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Re: Spark plug re-thread in-situ?
« Reply #3 on: May 14, 2018, 16:04:18 »
Quote removed

I heard Snap-on did a new tool, but can't find anything about it!  :icon_no:

Offline tallpaul

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Re: Spark plug re-thread in-situ?
« Reply #4 on: May 14, 2018, 16:09:26 »
Snap on? Probably cheaper to take the head off and helicoil it... unless you know a garage that has one already.
Old enough to know better, but still too young to care...

Offline BigAldo

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Re: Spark plug re-thread in-situ?
« Reply #5 on: May 14, 2018, 16:45:13 »
Maybe this youtube video will help?


Offline Fat Rat

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Re: Spark plug re-thread in-situ?
« Reply #6 on: May 14, 2018, 16:57:33 »
I don't believe that the 'special' grease would catch all of the swarf. Do it properly and take the Head off, it's not a massive job  :fix:
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Offline kwackboy

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Re: Spark plug re-thread in-situ?
« Reply #7 on: May 14, 2018, 17:10:38 »
It can be done but it's finding a brave bloke to do it . It's done with plenty of grease and a tiny tube to suck out the metal particles.
My self and a work colleague have have done it a few times successfully but at owners risk . Most don't want to pay to have the cylinder head removed so the risky option is offered at lower cost .
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Offline ggreen1959

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Re: Spark plug re-thread in-situ?
« Reply #8 on: May 15, 2018, 12:24:16 »
Thanks for your replies.
I know it is a head off job really, but someone may have come up with something new!! Much grease and patience, fit a threaded insert instead of a coil followed bay a damn good inspection and pick-out of any bits is the cheap way - if you could get in!!
As you say Fat Rat, it's not a big job to remove the head, just a pain.